PRODUCTION & MACHINERY PARK
FILLING AND LABELING WITH MODERN SYSTEM TECHNOLOGY
Precise contract filling requires trained specialists, careful planning and powerful machines. GLUETEC has a modern machine park with semi- and fully automatic systems for this Filling of chemical-technical products and the Labeling of different types of containers.
Our systems are designed to process adhesives, sealants and other chemical-technical products. This means that both individual small series and large series can be reliably implemented - tailored to the product, container, quantity and customer requirements.
Process reliability through control and quality assurance
To ensure reproducible filling quality, GLUETEC relies on defined processes, internal tests and technical monitoring. SPC software is used for statistical process control. It supports the monitoring of relevant production parameters and helps to make filling processes efficient, stable and traceable.
In selected systems, internal weight monitoring also ensures additional process reliability. In this way, filling quantities can be controlled, deviations reduced and consistent quality supported in the ongoing production process.
MACHINES AND SYSTEMS AT A GLANCE
1K fully automatic
With this fully automatic filling system you can 1-component cartridges be filled efficiently. A particular advantage lies in the
SPC-controlled production with internal weight monitoring.
Features:
- Highest production efficiency for large series
- Capacity: 3 million pieces/year with 3-shift operation
- Viscosity range: 15 mPas to 2800 mPas
- Fillable adhesives: Cyanoacrylates, Anaerobics
- Clean and quick filling into designated container types
- Integrated labeling
2K semi-automatic
The semi-automatic filling system is for filling 2-component cartridges designed and supports flexible filling projects with different requirements.
Features:
- Capacity: 1.5 million pieces/year with 3-shift operation
- Viscosity range: 100 mPas to stable/non-abrasive
Fillable adhesives:
- Epoxy resins
- Methyl methacrylates
- Polyurethanes and much more (other systems on request)
- Types of containers: universal use thanks to the replaceable cartridge carrier
2K fully automatic line 1
This fully automatic system enables the precise filling of 2-component cartridges. Here too, the SPC-controlled production with internal weight monitoring supports a high level
Process reliability.
Features:
- Highest production efficiency for large series
- Capacity: 4.2 million pieces/year with 3-shift operation
- Viscosity range: 100 mPas to stable/non-abrasive
Fillable adhesives:
- Epoxy resins
- Methyl methacrylates
- Polyurethanes and much more (other systems on request)
Container types:
- Universal use thanks to the replaceable cartridge carrier
- Batch printing possible on the cartridge and label
- Cartridge crimping: Allows cartridges to be transported safely by air
- Join the pestle under vacuum with 200 ml cartridges 1:1 - extending the shelf life and storage stability
2K fully automatic line 2
The second fully automatic filling system for 2-component adhesives is designed for filling and labeling the current 2K adhesive portfolio. It expands the capacities for professional series bottling.
Features:
- Highest production efficiency for large series
- Capacity: 5.6 million pieces/year with 3-shift operation
- Viscosity range: 100 mPas to stable/non-abrasive
Fillable adhesives:
- MMA adhesives
- Polyurethanes
- Epoxy resins
- MS polymer booster
Container types:
- 490ml 10:1
- 400 ml 1:1 & 2:1
- 200 ml 1:1 & 2:1
- 50 ml 1:1 & 2:1
- Batch printing possible on the cartridge and label
- Heat sealing on label/base body
MANUAL AND AUTOMATED LABELING
labeling machine
In addition to filling, GLUETEC also takes care of labeling the containers. With our labeling machine, labels can be applied efficiently, cleanly and precisely. Depending on the project requirements, both manual and automated labeling processes are possible.
Properties
- Attaching the roll labels to the respective container
- Impression of batch numbers, filling and best-before dates
- High quality and visually flawless appearance
Suitable for the following products:
- 1K adhesives and sealants, 2K adhesives and sealants
- Aerosols
- Anaerobic
- pastes
- Cyanoacrylates
- MS polymers
FROM THE DRUG TO THE FINISHED PRODUCT
You deliver your barreled goods to us - we take care of the further process steps: from technical testing and planning to filling to labeling and final product implementation.
Speak to our ADHESIVE EXPERTS – together we will check the right production and filling solution for your project.
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